Montana Manufacturing

We Redefine
On-Time Delivery

Injection molding and full secondary operations under one roof in Roundup, Montana. Two-week sampling. Reliable US production for tactical, outdoor, and industrial brands.

Facility Photo
Vertical Integration — Molding to Packaged Product
2-Week Sampling Lead Time
Overflow Capacity Available
US-Made in Roundup, Montana
25+ Years Combined Expertise
Lean Six Sigma Practices
50+ Yrs Experience
25+ Employees
30K Sq Ft Facility
6 Injection Machines
2 Production Shifts
Proudly American-Made

Designed & Manufactured in the USA

Every part we produce is made in Roundup, Montana — same time zone, same language, direct access to the people running your program. No overseas supply chain risk. No communication gaps. No surprises on delivery.

🏭 Montana Facility
🤝 US-Based Team & Management
🛡️ Domestic Supply Chain
⏱️ No Overseas Lag Time
Production Floor Photo
Why Partner With AE Molding

One Facility. One Team. Total Accountability.

Most molders hand you a bag of parts and send you elsewhere for assembly, finishing, and packaging. We do it all under one roof in Roundup, Montana — which means fewer vendors, faster communication, and a single point of accountability when it matters.

When something needs to change — material, color, secondary operation, timeline — you make one call. Our team manages it. No finger-pointing between vendors, no logistics gaps.

  • Molding, assembly, sewing, and packaging — all in one facility
  • Typical 2-week first article lead time
  • Custom automation and fixturing built in-house
  • Deep experience with tactical, shooting, and outdoor applications
  • Lean Six Sigma practices applied to every production run
What We Do

Full-Service Capabilities in One Location

Six injection machines, complete secondary operations, tooling support, and rapid prototyping. All in Roundup, Montana.

01 — Injection Molding

Injection Molding

Six machines running two shifts. Low-to-high volume, two-shot, overmolding, insert molding with Hyrobotics automation and custom fixturing.

02 — Secondary Operations

Secondary Operations

Assembly, sewing, label printing, and retail-ready packaging — all on-site.

03 — Tooling

Tooling & Mold Building

New mold construction, tool transfers, and mold maintenance coordinated through a trusted tooling partner located nearby in Montana. Fast, reliable access when your program needs it.

04 — Prototyping

3D Printing & Prototyping

CAD-based prototyping with FDM and Resin printing. Validate form, fit, and function before committing to steel — days, not weeks.

05 — Quality

Quality & Inspection

Weight verification, calipers, color matching, and custom-built inspection fixtures. QC is built into the process, not bolted on at the end.

06 — Materials

Materials & Procurement

PP, ABS, PC, Nylon, Acetal, TPE, and more. On-hand stock, regrind for sustainability, and procurement assistance for specialty resins.

What Customers Say

On-Time Delivery That Actually Happens

AE Molding is one of the few molders we've worked with that actually delivers on time — consistently. Their vertical integration means we deal with one team for everything, which has eliminated a huge amount of coordination headache.

JR
J. Reynolds VP Operations, Tactical Gear Brand

The 2-week sample turnaround is real. We got first articles faster than any other molder we'd tried. The team communicates clearly and flags issues early. It's a genuine partnership, not just a vendor relationship.

SM
S. Mitchell Product Development, Outdoor Equipment Co.
Capacity Available Now

Rush Orders & Overflow Production

If your current molder is behind, tooling is moving, or you need parts fast — we have capacity and a team that moves quickly. We take on rush programs and overflow production runs for brands that need a reliable domestic backup.

  • Existing tool transfers accommodated with fast intake
  • Rush production runs prioritized on our schedule
  • 2-week first articles once tooling is complete
  • Full secondary operations on-site — no split-vendor delays
  • Transparent communication throughout
2 Production Shifts Running
6 Injection Machines Available
2 wk Sample Lead Time (once tooling complete)

Capacity availability varies. Contact us to discuss your timeline.

Ready to Start Your Next Project?

Tell us about your part. We'll respond within 48 hours with feedback and next steps.

Request a Quote →